Rotary kiln alignment methods have come a long way in the recent past. The traditional method of alignment involves hand measuring various points and then using a variety of calculations to determine the adjustments needed. This process is effective, but slow, and ripe with potential for error
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Proactive maintenance fordryer trunnionsincludes scheduled resurfacing of thetrunnionwheels and drum tires followed by a precisionalignmentcheck. This maintenance should be completed every year or two as well as any time atrunnionwheel or bearing is replaced
Nov 25, 2015· Misalignment is one of the most commonly faced issues when working with arotary dryer.And whilere-alignmentis a simple solution, leaving a drum out ofalignmentcan cause major issues. Having arotary dryer re-alignedon a routine basis is an important part of preventative maintenance, and prolonging the life of the equipment. 9
Trunnionbearings used withrotarydrumdryersin the ethanol industry tend to fail regularly, but if one calculates their expected life (calculations are usually available on your bearing manufacturer’s website), they will discover that thetrunnionbearings commonly used in thedryer…
AlignmentComplete or partialalignmentservices. Whether you are performing a new installation or routine maintenance,Rotary Kiln&Dryercan put yourkilnordryerback into perfect alignment
If the bearings are not positioned correctly, they should be adjusted. The purpose of the trunnion skewing adjustment is to train the rotary drum to go either up or downhill, without the drum riding hard on the thrust rollers; the drum will ideally float between the two thrust rollers, without touching either of them
Rotary dryersare known as the workhorse of industrialdryers. They are able to process a wide variety of materials, and can lend a hand in nearly any industry requiring industrial drying solutions. Some of the most common industries and materials in whichrotary dryersare employed include:
Thompson’s Aligning and Resurfacing service for all rotary drying systems is the best available technology. The ultimate goal of Aligning and Resurfacing is to create round surfaces, reduce vibrations, eliminate excess wear on trunnions and tires. While additionally helping extend the life of trunnion bearings, trunnions and the drum
Alignment of the trunnions is critical. Ideally the axis of rotation of each trunnion roller should be parallel to the axis of rotation of the rotary drum and its associated trunnion rings. When
A rotary drum will naturally fall out of alignment over time, making routine realignments an integral part of any preventative maintenance program. Signs your Rotary Drum is in Need of Alignment Regularly inspecting your rotary drum is critical to catching problems before they have the opportunity to spread
Scheduled Resurfacing Tires and Trunnions must be resurfaced (ground) on a regular basis to maintain proper operational alignment of the vessel. A reoccurring cycle of 3 to 5 years is advised to maintain good surface contact of the rotating components. Air gap – Poor Alignment
RotaryService Company meets the maintenance needs of our client’s scheduled or emergency maintenance shutdown on theirrotary dryeror kiln repair. TheRotaryService Company safety record is impeccable, and in conjunction support your company’s requirements for professionalism and safe working conditions on the plant site
Apr 01, 2016· Check this with your laseralignmentkit. Scheduletrunnionwheels and drum tire resurfacing at the same time as analignmentcheck — about every year or two. Also, perform resurfacing directly after anytrunnionwheel or bearing replacements. Adjusting theDryerDrum. The drum is the most important part of arotary dryersystem
Rotarykilns rebuilding refurbishing servic Capabilities include CAD drawingdryeror kiln tire/trunniongrinding 2-phase hot/coldalignmentshell repair or replacement gear/pinion installationtrunnionstate slopalignmenttire mounting/alignment
Alignment Most problems with rotary equipment stem from the drum being misaligned. When it is not set to the right slope or is not paralleled, problems may occur. When we align a drum, first we review the drawings to determine the design slope and locations of the tires, trunnion rollers, and complete unit
Rotary Service Company corrects the Alignment of Trunnion Mounted Rotary Vessels by conducting a precision two phase alignment To“float” the vessel between its thrust rollers or stops RSC personnel make necessary adjustments, skewing and shimming all the trunnions providing good face contact between the tires and trunnions
Drum Trunnion Alignment TM 5-3895-374-24-1 2. Install the assembly onto the mount and position the bearing housings within the scribe marks on the mount 3. Install the fasteners and tighten into place. 4 Without disconnecting the chain or choker around the drum, lower the crane or hoist so that the weight of the drum is on the trunnion
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Learn MoreIntro.Rotarydrumdryersare the workhorse of the industrial drying industry. But even workhorses can have maintenance problems. However, they tend to boil down to a few core issues involving the following equipment: 1) trunnion wheels & shafts, 2) trunnion bearings, 3) …
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